"Dankali a cikin wani net, ba a wanke ba, yin la'akari 2,5 kg" - irin wannan bukatar daga retail sarƙoƙi zuwa Rasha masana'antun na "borscht set" kayayyakin a halin yanzu sauti sau da yawa sau da yawa, kuma wannan ba abin mamaki bane: irin wannan kunshin ne wani. mafi kyawun samar da samfur don ƙaramin iyali, don ɗaukar dacewa, mara tsada.
Amma ga masu sana'ar noma, aiwatar da irin wannan buƙatun - musamman idan ana batun samar da kayayyaki masu yawa - yana cike da matsaloli masu yawa. Ƙananan marufi yana buƙatar sa hannun ƙarin ma'aikata, amma gonaki sukan rasa ma'aikata (kuma ba kawai a lokacin rufe iyakokin ba), kuma suna da tsada. Bugu da ƙari, ayyukan hannu suna ɗaukar lokaci, kuma masu sayar da kayayyaki suna dagewa a kan kiyaye ƙayyadaddun lokaci.
Hanya mai ma'ana ga manyan masu samar da noma a cikin wannan yanayin ita ce cikakken sarrafa kayan aikin marufi. Wani aiki mai ban sha'awa wanda Agrotrade ya aiwatar kwanan nan a cikin ɗayan shahararrun gonakin dankalin turawa a tsakiyar Rasha zai iya zama misalin wannan ra'ayin.
Abokin ciniki wani kamfani ne wanda ke noman dankalin tebur a kan yanki fiye da hekta 1500. Abokin ciniki ya kira manyan ayyuka na aikin don kafa tsarin da ba a katsewa na kayan marufi (nauyin kilogiram 2,5) da rage lokacin jigilar kayayyaki daga ɗakin ajiya.
Maganin da aka ba da shawarar: ƙaddamar da layi mai sarrafa kansa wanda ke ba da damar rarraba dankali a cikin babban sauri cikin ƙananan fakiti (2,5 kg kowane), sannan a haɗa su cikin manyan (25 kg kowace) kuma a ajiye su a kan pallets, sauƙaƙe kayan aiki.
Wane irin kayan aiki ne ke tallafawa ayyukan?
Lura cewa kafin gabatarwar sabon hadadden marufi, abokin ciniki ya riga ya sami layin aiki mai sarrafa kansa don rarrabawa da tattara dankali.
Masu zanen kaya sun dace da kayan aiki na yanzu kuma sun haifar da ci gaba da layin, suna karawa da abubuwan da suka ɓace: mai rarrabawa, na'urori masu sarrafa kaya guda uku (biyu don cika samfurori a cikin fakitin 2,5 kg, kuma ɗaya don tattara ƙananan fakiti a cikin manyan), a tsarin isarwa da palletizer ta atomatik.
Makullin layin shine Injin dosing Upmatic 2013 HD (Upmann, Jamus). Wannan sabon samfuri ne mai ɗanɗano akan kasuwa tare da kyawawan halaye na aiki.
Ainihin, Upmatic 2013 HD cikakkiyar ma'aunin kwamfuta ce ta atomatik tare da kwantena 13 masu auna. An karkatar da guntun girgiza injin ɗin don a iya ɗaukar samfurin cikin sauri zuwa kwantena masu auna. Don tabbatar da daidaito da sauri, kowanne daga cikin kwantenan awo goma sha uku an sanye su da nasa tantanin halitta. Da zaran tantanin ɗawainiyar kwantena ta gane cewa an kai madaidaicin ɓangaren nauyin, madaidaicin madaidaicin feeder ɗin yana kwance tare da bawul ɗin magudanar ruwa. Nan da nan, kwamfutar ta ɗauka da sauri tana ƙara yawan adadin da ake buƙata don ƙimar da aka ba da manufa.
Wani muhimmin bangaren hadaddun shine shiryawa inji 1352 UP (Upmann, Jamus). Na'urar tana tattara fakitin daga injin ɗin da ake sakawa / tattarawa, tana ƙididdige su kuma ta rarraba su a fadin faɗin na'urar ɗaukar kaya, sannan ta loda batch ɗin cikin jakar gidan yanar gizon. Ana iya amfani da shi don shirya nau'ikan 'ya'yan itatuwa da kayan marmari.
Abinda ke rufe layin shine palletizer SYMACH Mach 5.1.
Wannan samfurin yana aiki tare da gudun har zuwa fakiti 22 na 25 kg. a cikin minti daya, samar da pallet har zuwa tsayin mita 2,65. Na'urar tana sanye da na'urar nannade pallet.
Pallet, wanda aka tara ta atomatik, ana iya jigilar shi ta nisa mai nisa yayin kiyaye siffarsa. Babu matsaloli tare da lodawa / saukewa, yuwuwar lalacewar kayan a zahiri an cire shi.
Bugu da kari, layin yana da ikon nannade dankali a cikin buhu mai nauyin kilogiram 25 sannan kuma aika wadannan tarukan zuwa palletizer, ta tsallake na'urar tattara kaya ta uku 1352 UP.
Menene mai noma ya samu da kaddamar da wannan layin?
Mummunan karuwa a yawan aiki: The Upmatic 2013HD dosing Machine yana da ikon samar da har zuwa 60 fakiti na 2,5 kg a minti daya ko 3600 fakiti (9000 kg) awa daya. Don ranar aiki ba tare da tsayawa ba, layin yana samar da fakiti fiye da dubu 86 (tsari akan ton 215 na dankali).
Rage farashin aiki ga ma'aikata: ma'aikata biyu ne kawai ke da hannu a kan layin: ma'aikacin da ke kula da aikin na'urorin, da direban lodi wanda ke loda kayan aikin da aka gama a cikin motar. A baya can, aƙalla ma'aikata biyu sun tsunduma cikin sake tattarawa / tarin ƙananan fakiti a cikin babban ɗaya kusa da na'urar tattara kaya (kuma a cikin layin da aka sabunta akwai irin waɗannan injunan guda biyu), kuma masu lodi biyu sun loda jakunkuna a kan pallets.
Kusan kusan kawar da tasirin tasirin ɗan adam: injinan suna ba da daidaiton ma'auni mai girma da ingantaccen ingancin stacking.
A lokaci guda, mai samar da aikin noma yana da cikakkiyar kariya daga canza sha'awar dillalai: a kowane lokaci, ana iya sake daidaita layin da sauri don shirya samfuran a cikin jakar ragargaza (nauyin kilogiram 25) A cikin wannan yanayin, kayan aikin suna aiki tare da ban sha'awa. iya aiki har zuwa fakiti 18 na 25 kg a cikin minti daya ko fakiti 1080 = 27000 kg / h A wannan yanayin, ana kunna mai rarrabawa daga ɗayan injunan marufi guda biyu kuma an cire 1352 UP na ɗan lokaci daga hadaddun. Ba a buƙatar taimako na ƙwararrun don sake fasalin.
An ƙaddamar da layin mai sarrafa kansa a cikin Janairu 2021, gonar ta sami nasarar cika wajibcinta na samar da dankali a cikin fakitin kilogiram 2,5 zuwa shagunan sarkar dillalan gida.
Mikhail Afarinov, Shugaban Jagoran Kayan Aiki, Kamfanin Agrotrade LLC
тел.: +7 (910) 899-62-93